Electrical Wiring Harness Design

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1. Basics of Vehicle Electrical Distribution System & Wiring Harness
Introduction to Vehicle Electrical Distribution System (EDS)
E&E Architecture
Electric Schematic
Introduction to wiring harness assembly
Wiring harness design process for New Product Development (NPD)
Introduction to CATIA or Creo electrical workbench
2. Introduction to CATIA V5 or Creo Electrical Workbench & Electrical Part Design
Customized settings for electrical environment
Wiring harness routing process for CATIA or Creo
CATIA or Creo – electrical part design
3. Electrical Part Design
Clip/clamps/support part definition
Back shell definition
Protective covering definition

4. Harness Assembly & Installation – Part 1
Preparation of harness assembly
Creating the wire harness geometrical bundle
Inserting harness components into a geometrical bundle
Positioning your inserted electrical parts
Connecting & disconnecting electrical components
Defining the wiring harness routing
5. Harness Assembly & Installation – Part 2
Wiring harness routing on external references
Modifying the wire harness bundle segments
Wire harness protective coverings
Use of electrical splices
Bundle continuity check/analysis
Geometrical bundle warnings
3D annotation

6. Harness Assembly & Installation – Part 3
Modifying the wire harness bundle segments
Modifying the branch point location
Deleting bundle segment
Bundle continuity check/analysis
Geometrical bundle warnings
3D annotations
Important commands, tips, & techniques
7. Wiring Harness Flattening
Wiring harness flattening workbench
Flattening workbench settings
Flattening the 3D harness assembly
Modify flatten assembly
Saving the flatten files
Drawing, creation & contents

8. Component Specifications & Selection Guide
Wiring harness component specifications & selection parameters
Available suppliers in the market (India)
9. Wiring Harness Routing & Packaging Basics – Session 1
Definitions
Routing & packaging process
Design criteria (generic) for wiring harness
Packaging rules & best practices
Guidelines for battery cables routing

10. Wiring Harness Routing & Packaging Basics – Session 2
Clearance management
Water ingress protection
Thermal protection management
Chaffing protection
Vibration protection
Routing on/near dynamic parts (engine, wheel)
Harness bending rules (harness & battery cables)
Interconnection connector parking
11. Wiring Harness Routing & Packaging- Industry Project
RH/ LH Door Pannel wiring harness
Front Bumper wiring harness
Instrument panel wiring harness
Chassis System wiring harness

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